Product Specifications

Series
450
Type
AcraSensor Level Transmitter
Mounting Application
Short mount (single wall, non-insulated tank) Use with weld-in shell 1777-2 or to fit 2" sanitary clamp fitting adapter
Output/Connections
Pneumatic (Pressure) 1/4 in. Tube Swagelok
Wetted Material
Silicone rubber O-ring (certified to 3-A 18-03) Titanium diaphragm, commercially pure (certified to 3A 74-07).
Optional diaphragm materials: Silicone rubber
Fittings/adapter wetted surfaces are typically 316L Stainless Steel (as supplied by KING-GAGE®).
Air Consumption
Total air consumption of sensor package (including sensor control) is less than 10 ft³/h or 0.16 scfm.
Note for Pressure Range
Sensor is a 1:1 pneumatic force balance diaphragm capable of repeating hydrostatic pressure as an equivalent pneumatic output. Functional pressure limit is 130 psi (or 3,598 inches at 1.00 specific gravity) determined by supply pressure (35 to 150 psi) less 20 psi.
Sensitivity
Less than 0.001 psi (± 0.02 inH2O/ 0.508 mmH2O)
Repeatability
Better than ± 0.002 psi (± 0.05 inH2O /1.27 mmH2O)
Operating Limit (Maximum Pressure)
Pressure above 300% nominal range (over range) will result in damage to the transmitter (200% may cause a shift in calibration). Burst pressure is 200 psi and will cause catastrophic and physical failure of the pressure element.
Accuracy
± 0.007 psi (± 0.2 inH2O/0.508 mmH2O)
Depth Measurement [Max]
1,937 inH2O

Pressure Ranges

Compressed Air Supply
Operation of the AcraSensor requires a compressed air/gas source providing supply pressure of 35-150 psig (2.4-10.3 bar). Pneumatic components require instrumentation-grade compressed air that is clean, dry and oil-free to ensure trouble free performance.

Applications

Applications
  • Food and beverage
  • Chemical processing
  • Power generation
  • Pharmaceutical
  • Water and wastewater
  • Pulp and paper
  • Marine

Options and Accessories

Service and Replacement Parts
7333-10: Replacement filter element
7334-2: SafeGard service kit
7334-9: Air control section kit
7879-20: Vent generator
9316-4: O-ring for D/P top plate (868)
860 Series Sensor Control
  • Better than ±0.02% span repeatability
  • Also offered in hybrid versions combined with an air flow control for pneumatic sensors or downpipe (bubbler) systems
3-Tube Cable (Replacement or Non-Standard Lengths)
Use for interconnection between AcraSensor and Sensor Control

1766-15: Cable, 15 ft (4.5 m) total length, trimmed
8014-X: Cable quantity discount, minimum purchase 50 feet, X = Total Length
Acrasensor Replacement/Service Parts
1751: Clamp Nut, 304 SS
1752-22-3: Acrasensor Connector Assembly (old)
1752-30-3: Acrasensor Connector Assembly (new)
6554-40: O-Ring, Silicone Rubber (Standard)

1747-40: O-Ring, Fluorocarbon (FKM) (Special Application) Consult Factory
1786-40: O-ring, PTFE (Special Application) Consult Factory
6554-44: O-Ring, Oversized (Special Application) Consult Factory

5611-21: Acrasensor Housing (Short)
5611-22: Acrasensor Housing (Standard)
5611-23: Acrasensor Housing (Long)
7859-1: Post Assembly Short
7859-2: Post Assembly Standard
7859-3: Post Assembly Long
7899-3: Body (For Rubber Diaphragm)
AcraSensor Diaphragms
7904-1: AS Titanium Diaphragm Assembly with Silicone O-Ring
S-1618-3: AS Titanium Diaphragm Assembly with PTFE O-Ring
6448-12-5: Silicone (White Rubber) Diaphragm 2-Pack (Rubber Diaphragm is Used with 7899-3 Body)
Diaphragm Sensing Units
Acrasensor (Titanium with Silicone Rubber O-Ring)
8999-1-4: Short Length, Titanium Diaphragm
8999-2-4: Standard Length, Titanium Diaphragm
8999-3-4: Long Length, Titanium Diaphragm

Acrasensor (Titanium Diaphragm with PTFE O-Ring)
8999-1-5: Short Length, S-1618-3 Diaphragm
8999-2-5: Standard Length, S-1618-3 Diaphragm
8999-3-5: Long Length, S-1618-3 Diaphragm

Standard Length - Use with 1777 weld-in shell for single wall or insulated wall (up to 4.5" thick; also fits adaptors for non-KING-GAGE® "short" shells.

Long Length - Use with1777-3 weld-in shell for Crepaco silo or other thicker wall (up to 6.75") vessels; also fits adapters for non-KING-GAGE® standard (insulated wall) shells.

Short Length - For single wall (non-insulated) tanks; fits KING-GAGE® short shell.

Note: Laser-fused Titanium Diaphragm units are generally recommended for both sanitary and industrial applications.
Differential Pressure Capsule Replacement
Replacement D/P capsule (sensor/transmitter assembly) for Model 868 D/P Sensor Controls. Signal input connection is 1/4 NPT - part numbers below do not include fitting.

S-1565-1-5-1: D/P Replacement Capsule Kit (0-2 psid)
S-1565-1-0-1: D/P Replacement Capsule Kit (0-5 psid)
S-1565-1-1-1: D/P Replacement Capsule Kit (0-10 psid)
S-1565-1-2-1: D/P Replacement Capsule Kit (0-15 psid)
S-1565-1-3-1: D/P Replacement Capsule Kit (0-30 psid)
S-1565-1-4-1: D/P Replacement Capsule Kit (0-50 psid)

Conformance to Sanitary Standard

Conformance to Sanitary Standard
The AcraSensor diaphragm is authorized to carry the 3-A symbol and conforms to 3-A Sanitary Standards 74-06, Sensors and Sensor Fittings and Connections.

Installation Options

Installation Options
For sanitary flush mount installation, shell is installed through the side of the tank and flush-welded to inner liner. AcraSensor uses a one-piece titanium diaphragm mounted onto a post assembly inserted into the tank shell and clamped into place.

Additional Information

Additional Information
Meets current standards for 3A
  • Flush mounting sanitary design
  • Electronic (4-20 mA) output or pneumatic output
  • Field replaceable sensor diaphragm
  • Stable output during
  • CIP cycles

Warnings

Product Warranty
All KING-GAGE®, a NOSHOK Company products are guaranteed to be free from defects in material and workmanship for one (1) year from the date of purchase.

Repair Services Warranty: 90 days limited warranty.
Prop 65 Warnings
⚠️ WARNING: This product can expose you to chemicals including Lead and Nickel, which are known to the State of California to cause cancer and birth defects or other reproductive harm. For more information go to www.P65Warnings.ca.gov

Note

Note
AcraSensor packages listed include diaphragm sensing unit, 860 Series Sensor Control or 868 Series D/P Purge Control, Swagelok or PolyFlo fittings, and bundled 3-tube airline cable.
Application Notes
Location of the Sensor Control air flow regulator should be generally no greater than 50 feet (15 m) from the AcraSensor unit. The level sensor includes 15 feet (4.5 m) of bundled 3-tube cable for the pneumatic interconnections with the Sensor Control. Distances greater than 50 feet may increase response time of the sensor to changes in liquid level in the tank.

Applications

Application
  • Food and beverage
  • Chemical processing
  • Power generation
  • Pharmaceutical
  • Water and wastewater
  • Pulp and paper
  • Marine